3204 electrical problem (2024)

Jun 2, 2005 / 3204 electrical problem

#1

OhioGuy

Platinum Member
Joined
Jul 23, 2003
Messages
591
Location
Northeast Ohio
Tractor
Ford 1220, Case 245, Cub SZ60, Cub 2284

    My dad's new 3204 is blowing one or both 20 amp fuses. The tractor is new and under warranty but I think the problem may be hard to track down. I was hoping the dealer has a tech bulletin on this problem or had seen it before. Anyone else had any fuse problems. I know the ignition fuse was blowing, not sure what the second fuse is for.

    Curt

    Jun 3, 2005 / 3204 electrical problem

    #2

    JTKub

    Veteran Member
    Joined
    Apr 22, 2005
    Messages
    1,560
    Location
    West Falls, NY
    Tractor
    Cub Cadet Z-Force 44

      Curt, check around under the hood for any wiring close to the engine. I know on my new 2544 (similar under the hood to the 3204), I had to re-route, bundle, zip-tie and organize some of the wiring or it would have burnt against the HOT engine for sure. I still need to address the headlight wiring better, I dont see how anything up there will hold up long term to the heat /forums/images/graemlins/mad.gif.
      G/luck
      Joel

      Jun 3, 2005 / 3204 electrical problem

      • Thread Starter

      #3

      OP

      OhioGuy

      Platinum Member
      Joined
      Jul 23, 2003
      Messages
      591
      Location
      Northeast Ohio
      Tractor
      Ford 1220, Case 245, Cub SZ60, Cub 2284

        Hey Joel,

        I think the dealer is picking up the tractor today. I'll post again when they find the cause of the problem. If the tractor was out of warranty, I'd probably try a 10% bump in the fuse rating. Dont know if they make anything between a 20 and 25 though...

        On my 5252, I noticed yesterday when I checked the oil, they had used a a stick on type cable tie to attach the headlight harness to the hood. It is of coarse hanging free. I need to take a closer look at that now that you've reminded me of the heat issues. Overall, I love the 5252, it's a Cadillac to mow with.

        Curt

        Jun 12, 2005 / 3204 electrical problem

        • Thread Starter

        #4

        OP

        OhioGuy

        Platinum Member
        Joined
        Jul 23, 2003
        Messages
        591
        Location
        Northeast Ohio
        Tractor
        Ford 1220, Case 245, Cub SZ60, Cub 2284

          The Cub dealer delivered my dad's Cub on Saturday. They had it for the fuse problem. When they delivered it, it wouldn't start, blown fuse. put the spare in, blown again. It's back to the dealer for another round of troubleshooting.

          Curt

          Jun 13, 2005 / 3204 electrical problem

          #5

          D

          ducati996

          Banned
          Joined
          Apr 30, 2003
          Messages
          1,450
          Location
          New York
          Tractor
          jd4100, Cub Cadet 3204 & Cub 125

            </font><font color="blue" class="small">( The Cub dealer delivered my dad's Cub on Saturday. They had it for the fuse problem. When they delivered it, it wouldn't start, blown fuse. put the spare in, blown again. It's back to the dealer for another round of troubleshooting.

            Curt )</font>

            I would really be upset with the dealer in this case...its just plain sloppy lazy workmanship, to not even double check if it starts, and i would question if they even bother to touch it....
            Totally unacceptable, I would be looking elsewhere for service....no excuses for that except incompetence..... /forums/images/graemlins/frown.gif

            Sorry to hear about your troubles....the 3204 is a very robust unit, never heard of any electrical problems like yours....
            keep us updated

            Ducati

            Jun 13, 2005 / 3204 electrical problem

            #6

            1

            1olddawg

            Member
            Joined
            May 16, 2005
            Messages
            37
            Location
            Troup, Tx
            Tractor
            CC2544

              Curt: Go back to page 4, this forum. Check my post dated 5/16/2005. This is the same problem I found on the 2544. Also added a double stack heat shield to the horizontal exhaust pipe to stop overheat to right headlight. Jerry

              Jun 13, 2005 / 3204 electrical problem

              #7

              D

              ducati996

              Banned
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              Location
              New York
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              jd4100, Cub Cadet 3204 & Cub 125

                The wires are routed better on the 3000 series, and its not really an issue with them. However its not to say its not causing a problem on your machine, somewhere somehow.

                Duc

                Jun 20, 2005 / 3204 electrical problem

                • Thread Starter

                #8

                OP

                OhioGuy

                Platinum Member
                Joined
                Jul 23, 2003
                Messages
                591
                Location
                Northeast Ohio
                Tractor
                Ford 1220, Case 245, Cub SZ60, Cub 2284

                  My dad called tonight and said the 3204 smelled really hot and he odor seemed electrical. He said it was also smoking significantly from the exhaust with an oil smell. We checked the oil and it was overfilled slightly.

                  It didn't make a difference turning off the PTO. He parked it and called me and then discovered it had started started leaking gas again also.

                  Anyone had any experience trying to get the dealer to just replace a tractor due to repeated service issues?

                  This will be the fourth shop visit since April.

                  Curt

                  Jun 20, 2005 / 3204 electrical problem

                  #9

                  D

                  ducati996

                  Banned
                  Joined
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                  Messages
                  1,450
                  Location
                  New York
                  Tractor
                  jd4100, Cub Cadet 3204 & Cub 125

                    </font><font color="blue" class="small">( My dad called tonight and said the 3204 smelled really hot and he odor seemed electrical. He said it was also smoking significantly from the exhaust with an oil smell. We checked the oil and it was overfilled slightly.

                    It didn't make a difference turning off the PTO. He parked it and called me and then discovered it had started started leaking gas again also.

                    Anyone had any experience trying to get the dealer to just replace a tractor due to repeated service issues?

                    This will be the fourth shop visit since April.

                    Curt

                    )</font>

                    Is this after the electrical problem from just a few days ago?
                    Can your dealer be that bad? they drop off a machine that never started, and probably they didnt work on it to begin with...
                    Now more electrical problems? along with gas leaking?
                    How old is the machine? did you buy it new? is it under warranty? How upset are you so far? you might want to raise the noise level....

                    Duc

                    Jun 20, 2005 / 3204 electrical problem

                    • Thread Starter

                    #10

                    OP

                    OhioGuy

                    Platinum Member
                    Joined
                    Jul 23, 2003
                    Messages
                    591
                    Location
                    Northeast Ohio
                    Tractor
                    Ford 1220, Case 245, Cub SZ60, Cub 2284

                      It was brand new in April, it probably has 20 hours on it. It is under warranty until 4/07. I'm beginning to suspect something is really wrong with the service department there. It was in the first time for a gas leak and the low fuel light not working, the second and third for the fuse blowing problem and now a gas leak and electrical problems.

                      Thi is one of the two new tractors I bought at their auction in April, but they were sold as new with full two year warranty.

                      My dads going to stop tomorrow and talk with them. He's in his 80's but knows bad service when he sees it won't hold back when he talks with them.

                      Curt

                      3204 electrical problem (2024)

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